Impulse Nail Gun IM200 F18 User Manual

Model: IM200 F18  
Part No. 901000  
18 Gauge Finish Nailer  
P
CORDLESS  
18 GA  
UGE CORDLESS  
FINISH NAILER  
OPERATING MANUAL  
IMPORTANT!  
DO NOT DESTROY  
It is the customer's responsibility to have  
all operators and service personnel read  
and understand this manual.  
Printed in U.S.A.  
© 2001 Illinois Tool Works, Inc.  
901070-2  
10/01  
 
Introduction and Warranty  
The Finish nailer should be handled like other power  
fastening tools that you use. Like most tools, when used  
improperly injury could result . If you are going to allow  
others to use the Finish nailer, it is your responsibility to  
make sure that they also read and comply with the  
instructions in this manual before attempting to operate  
the tool.  
TrimMaster 18™ Finish Nailer  
Operating Manual  
This manual is intended to acquaint you with the Paslode  
Cordless 18 Finish Nailer. Unlike other power fastening  
tools, the Cordless 18 Finish Nailer is powered by an  
internal combustion linear motor. In simpler terms, your  
Cordless 18 Finish Nailer is powered by a motor similar to  
the one that powers an automobile. The Cordless 18 Finish  
Nailer ignites a fuel and air mixture to produce the energy to  
drive the motor, which in turn drives the fastener. The  
Cordless 18 Finish Nailer is totally self-contained. It carries  
its own fuel supply and battery, along with a supply of  
fasteners.  
ShouldyouhavequestionsabouttheFinishnailer,orwish  
to obtain additional copies of this manual, please contact  
yourPaslode®representative.Thespacebelowisprovided  
so that you may record your representative's name,  
address, and telephone number.  
For the nearest Paslode representative call 1-800-  
682-3428  
For ease of use, this manual is divided into sections (see  
Contents). Each section of the manual is written with you,  
the tool operator, in mind. We have left out many of the  
technicaltermssothatyoucaneasilyunderstandhowtoget  
the maximum performance from your Cordless 18 Finish  
Nailer, and how to avoid damaging the tool or injuring  
yourself. But, to accomplish this, we need you to do two  
things:  
Name  
Address  
1. READ THE MANUAL FROM COVER TO COVER  
BEFORE USING THE TOOL.  
City  
State  
Zip  
2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.  
Telephone Number  
Cordless Warranty and Limitations  
Paslode warranties that new Cordless power fastening tools,  
WARRANTY STATEMENT  
parts and accessories will be free from defects in material and  
workmanship for the period shown below, after the date of  
delivery to the original user.  
Paslode's sole liability hereunder will be to replace any part or accessory  
whichprovestobedefectivewithinthespecifictimeperiod.Anyreplacement  
part or accessory provided in accordance with this warranty will carry a  
warranty for the balance of the period of warranty applicable to the part it  
replaces. This warranty does not apply to part replacement required due  
to normal wear.  
ONE-YEAR LIMITED WARRANTY  
A one-year warranty will apply to all parts, except those listed  
below as normal wearing parts, or parts which are specifically  
covered by an extended warranty.  
This warranty is void on any tool which has been subjected to misuse,  
abuse,accidentalorintentionaldamage,usewithfasteners,fuel,batteries,  
or battery chargers not meeting Paslode specification, size, or quantity,  
improperly maintained, repaired with other than genuine Paslode  
replacement parts, damaged in transit or handling, or which, in Paslode's  
opinion, has been altered or repaired in a way that affects or detracts from  
the performance of the tool.  
FIVE-YEAR EXTENDED LIMITED WARRANTY  
A five-year warranty will apply to all molded nylon parts:  
Cap and Grille  
Handle Halves and Actuator  
Trigger  
PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED,  
RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE,  
EXCEPTASSTATEDABOVE,andPaslode'sliabilityASSTATEDABOVE  
AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of,  
or in connection with, the use and performance of the tool, except to the  
extent other wise provided by applicable law. PASLODE SHALL IN NO  
EVENTBELIABLEFORANYDIRECT,INDIRECT,ORCONSEQUENTIAL  
DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH  
MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR  
PRODUCTION, SPOILAGE OF MATERIALS,, INCREASED COST OF  
OPERATION, OR OTHERWISE.  
90-DAY LIMITED WARRANTY  
A 90-day warranty applies to the following parts, which are  
considered normal wear parts:  
Bumper  
Driver Blades  
O-Rings  
2
 
An Overview of the Cordless TrimMaster 18™ Finish Nailer  
Description  
Specifications  
Dimensions: Weight-with battery  
4 lbs 14oz.  
11-1/2 inches  
11 inches  
The TrimMaster 18™ Finishnailer is a self-contained, fully  
portable nailer that uses liquid hydrocarbon fuel to power a  
unique linear drive internal combustion motor.  
Height  
Length  
Magazine  
Straight 18 Ga.  
Inorderforyoutofullyunderstandtheinformationcontained  
in this manual, you need a basic understanding of the  
TrimMaster 18™ Finish nailer. As you can see in the  
illustration below, the Impulse Finish nailer is made up of  
three major areas: handle, motor, and magazine.  
Cycle Rate:  
Intermittent Operation – 2 to 3 nails  
per second  
Continuous Operation – 500 nails  
per hour  
As you examine the TrimMaster 18™ Finish nailer, become  
familiar with the three major areas and the various  
components located in each of them.  
NOTE: Exceeding these cycle rates could cause the tool to  
overheat, resulting in loss of performance or damage to tool  
components.  
The Handle contains the fuel cell, indicator light, and the  
trigger.  
ByusingtheTrimMaster18Finish nailerat itsrecommended  
cycle rate, you will be able to drive several thousand nails in  
a typical workday.  
The Motor contains the cover and filter, the motor housing,  
the nose, and the work contacting element.  
Fasteners:  
18gauge, straight F-18Series, ChiselPoint  
TheMagazinecontainsthecomponentstoload andcontrol  
thefastenerandthebatteryfortheCordless18Finishnailer.  
Magazine Capacity: 2 nail strips, or 100 fasteners  
Battery :  
6 volts DC - Provides enough energy to  
drive approximately 4000 fasteners on a full  
charge.  
removable  
cover & filter  
Fuel Cell:  
Liquid hydrocarbon - Provides enough fuel  
to drive approximately 1200 fasteners.  
(Shelf life 12 months)  
fuel cell compartment  
Handle (soft grip)  
cap  
reversable  
belt hook  
motor housing  
magazine release latch  
soft  
touch  
trigger  
Motor  
Magazine  
quick clear  
cover  
battery indicator light  
(opposite side)  
adjustable  
depth of drive  
(opposite side)  
nail count indicator  
battery compartment  
(opposite side)  
follower  
no-mar tip  
3
 
Safety Instructions  
The following safety instructions have been included in this  
booklet to provide you with basic information necessary for  
safeoperationoftheTrimMaster18FinishNailer.DONOT  
ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE  
READANDUNDERSTANDALLSAFETYPRECAUTIONS  
AND MANUAL INSTRUCTIONS.  
WARNING  
Do not expose the tool to  
temperatures in excess of  
120° F (49° C). Fuel and/  
or the battery may burst,  
releasing flammable gas.  
DANGER  
The TrimMaster 18™  
Finish Nailer is an internal  
combustion device. It  
produces hot exhaust  
gases that may ignite  
flammable materials. This  
tool must not be used in a  
combustible environment  
or in the presence of  
combustible materials,  
such as flammable  
WARNING  
This tool must be operated  
only in a well-ventilated  
environment, because the  
tool exhausts carbon  
monoxide similar to a gas  
chainsaw or lawnmower.  
Exposure to carbon  
chemicals, adhesives,  
gasoline, or solvents.  
monoxide may cause  
dizziness, nausea, or  
unconsciousness.  
WARNING  
Do not attempt to  
operate this tool until  
you have read and  
understood all safety  
precautions and manual  
instructions. Failure to  
follow all safety  
WARNING  
ALWAYS keep the  
TrimMaster 18Finish  
Nailer, fuel cell, battery  
and battery charger out  
of the reach of children.  
precautions and  
instructions may result in  
a permanent loss of  
vision, serious personal  
or even fatal injury,  
property damage and/or  
tool damage.  
4
 
Safety Instructions  
7. NEVER OPERATE THE TOOL WITH THE WORK  
CONTACTINGELEMENTREMOVEDORDISABLED.  
WARNING  
This device helps reduce the possibility of accidental  
fastenerdischargebypreventingthetoolfromoperating  
until it is completely against the work surface.  
Always wear EYE and  
EAR safety gear when  
working with or in the  
vicinity of the TrimMaster  
18Finish Nailer.  
NEVER operate the tool if the work contacting element  
is not working properly.  
8. ALWAYS POINT THE TOOL AWAY FROM  
YOURSELF AND OTHERS WHEN CLEARING  
JAMS OR REMOVING FASTENERS.  
1. Eye protection must meet the requirements of ANSI  
Standard Z87.1 and should have side shields for  
increased protection.  
Pull the follower slightly back and push the release  
lever. Tip the tool nose up slightly and fasteners should  
slide out of the rear of the magazine. If fasteners are  
jammed, refer to the appropriate servicing section of  
this manual.  
2. NEVER ASSUME THE TOOL IS EMPTY.  
Never point the tool at yourself or anyone else.  
3. NEVERENGAGEIN"HORSEPLAY"WITHTHETOOL.  
9. NEVER OPERATE THE TRIMMASTER 18FINISH  
NAILER IF PARTS ARE LOOSE, DAMAGED OR  
MISSING.  
TheTrimMaster18FinishNailerisnotatoyitisatool.  
Careless and improper use may result in a serious  
accident.  
10. DO NOT DRIVE FASTENERS INTO KNOTS OR ON  
TOP OF OTHER FASTENERS.  
4. NEVERCARRYTHETOOLWITHYOURFINGERON,  
OR SQUEEZING, THE TRIGGER.  
A fastener may ricochet and cause serious injury.  
11. OPERATE THE TOOL ONLY ON THE WORKPIECE.  
This practice may result in the accidental discharge of  
a fastener.  
WARNING  
5. NEVER OPERATE A MALFUNCTIONING TOOL.  
Refer to the servicing or troubleshooting section of this  
manual to correct the problem. If the problem cannot be  
corrected, stop using the tool and report it to your  
supervisor or Paslode® representative.  
TheTrimMaster18Finish  
Nailershouldbeoperated  
only when it is in contact  
with the work surface.  
When fastening thin  
materials such as  
plywood, be sure to  
position the tool so that  
the fastener is driven into  
the underlying piece.  
6. DO NOT LOAD FASTENERS WITH THE TRIGGER  
AND/ORWORKCONTACTINGELEMENTPRESSED  
IN.  
A fastener may be accidentally discharged.  
5
 
Safety Instructions  
12. NEVER DRIVE FASTENERS INTO AREAS WITH 15. PROPERLY STORE FUEL CELL.  
CONCEALED HAZARDS.  
Always check the area behind the work surface for  
electricalwiring,gaspipes,waterpipes,sewerdrainsor  
WARNING  
other potential hazards.  
Always store fuel cells  
where they will not be  
exposed to an open  
13. ALWAYSMAINTAINSECUREANDUNOBSTRUCTED  
FOOTING WHEN ON LADDERS, PLATFORMS OR  
OTHER HIGH LOCATIONS.  
flame,  
sparks  
or  
temperaturesabove120°  
F (49° C).  
WARNING  
Never over-reach, since  
tool recoil may cause a  
loss of balance. Always  
be aware of edges and  
drop-offs when nailing on  
rooftops and other high  
locations. Keep them in  
full view.  
16. ALWAYS STORE THE TOOL WITH THE FUEL CELL  
AND BATTERY REMOVED.  
Store the fuel cell in the case with the TrimMaster 18™  
Finish Nailer.  
17. KEEP THE TOOL CLEAN.  
A clean tool is less likely to jam or malfunction.  
18. KEEP YOUR HANDS CLEAR OF THE WORK AREA  
SURFACE.  
14.ALLOWONLYQUALIFIEDPERSONNELTOOPERATE  
THE TRIMMASTER 18FINISH NAILER.  
WARNING  
WARNING  
A fastener may exit at an  
angle unexpectedly and  
cause injury.  
Onlypersonswhohaveread  
and fully understand all tool  
operation safety and  
maintenance instructions  
shouldbeallowedtooperate  
the tool.  
Battery Disposal:  
The Paslode batteries contains cadmium and must be recycled or disposed of properly. It is illegal in some areas  
to place a nickel-cadmium battery into the trash or solid waste stream. You may contact your local recycling center  
for information on where to return the spent battery or call 1-800-822-8837 for information on Ni-Cd battery recycling  
in your area.  
6
 
Battery and Charging System  
Battery and Charging System  
The Paslode Cordless tools come with a recharge-  
able battery and its own charging system. This  
charging system is the only one that will work with  
the Pasldoe batteries (either round or oval ). The first  
step in preparing a new tool for operation is to fully  
charge the battery. New batteries are shipped  
discharged and must be charged prior to first  
use. Batteries will take 5 minutes to 2 hours (time  
will be dependant on the amount of discharge of the  
battery) to recharge.  
Charging Instructions  
1. Remove wall mount unit with the orange label from  
the tool case and plug into a 120V AC outlet. Set  
orange charger on a stable surface and insert wall  
mount unit’s plug into plug receptacle on the back of  
the charger (see picture). A green light indicates  
power is on and charger circuit is ready.  
2. Remove the battery from tool or case and insert  
terminals down into charger. The red light will come  
on indicating that the battery is charging and the  
green light will go out.  
NOTE  
Important Charging Notes  
If battery is completely discharged, the red light and  
the green light may alternate back and forth for up to  
20 minutes. This safety feature slowly recharges the  
battery until it is ready to accept the full charging  
current. If the red and green lights continue to  
alternate after 20 minutes, replace the battery.  
Warning  
CHEMICAL/EXPLOSION  
HAZARD  
Read ALL instructions be-  
fore charging or using bat-  
tery. Failure to follow ALL  
instructions may result in  
fire, severe burns, or re-  
lease of toxic materials.  
3. After charging is complete, the red light will go out  
and the green light will come on, indicating that the  
battery is fully charged. The charger will keep the  
battery at full charge until it is removed.  
4. Unplug the wall mount unit from the charger and  
remove the wall mount unit from the 120V AC outlet.  
Battery Disposal:  
The Paslode batteries contain cadmium and must be  
recycled or disposed of properly. It is illegal in some  
areas to place a nickel-cadmium battery into the trash  
or solid waste stream. You may contact your local  
recycling center for information on where to return the  
spent battery or call 1-800-822-8837 for information on  
Ni-Cd battery recycling in your area.  
CHARGING TIMES:  
First charge (new battery)  
2 hours  
5 minutes to 2 hours  
Discharged Battery  
CHARGING DON'TS:  
1. Do not charge battery outdoors or in temperatures  
below 40°F (5°C).  
2. Do not allow metal objects to come in contact with  
battery terminals.  
3. Do not puncture or attempt to open battery case or  
cells.  
REAR VIEW OF  
CHARGER BASE  
Wall Mount Unit  
4. Do not store battery where it will be subjected to  
temperatures above 120°F (49°C).  
5. Do not incinerate battery.  
6. Do not use a defective battery charger, one that  
over-heats and/or smokes when plugged in.  
7. Do not immerse the battery in water.  
Plug Receptacle  
Charger Base  
PaslodeCharging System Accessories:  
Battery Charger Kit - Part No. 900200  
Wall Mount Transformer* - Part No. 900477  
Battery Charger Base* - Part No. 900476  
Automotive Adapter* - Part No. 900507  
Plug  
THE PASLODE BATTERY CHARGING SYSTEM  
* Cannot use with previous (gray in color) charging system  
components.  
7
 
Battery and Charging System  
Battery Indicator Light  
On the right side of the handle is a small plastic lens. This  
isthebatteryindicatorlight. Whenyouinsertafully-charged  
battery into the tool, you will see a blinking green light. If the  
indicator light blinks red, recharge the battery.  
BATT
Inserting Battery  
1. Load the battery, contacts first, into the TrimMaster 18™  
Finish nailer.  
2. Push battery fully forward into its locked position.  
3. To remove battery, push down on locking tab and slide  
battery out.  
NOTE: If battery is left in tool for an extended period, the  
batterywilldischargecompletelyandwillrequirerecharging.  
IMPORTANT: Should your battery terminals become  
corroded and cause poor electrical contact, clean the  
terminals using a soft cloth.  
Clean the  
contacts  
8
 
Fuel Cell and Metering Valve  
Fuel Cell  
There is a second container inside the fuel cell. The inner  
container holds the fuel. The space between the inner  
containerandtheoutercylinderisfilledwithagas,calledthe  
propellant, which is under pressure.  
DANGER  
To eject the fuel, propellant pressure squeezes the inner  
fuel container, much as you squeeze a tube of toothpaste.  
This squeezing action ensures that all the fuel is used, and  
that the Paslode Cordless Finish nailer can operate in any  
position.  
E X P L O S I O N / F I R E  
HAZARD  
Read  
ALL  
safety  
instructions before using  
or handling the fuel cell.  
Failure to follow ALL  
instructions may result in  
explosionorfire.Thismay  
cause severe personal  
injuries or property  
damage.  
Because of this container-within-a-container design, you  
might hear the sound of fluid when shaking the fuel cell after  
all the fuel has been used. This is the propellant, which  
remains between the containers even after all the fuel has  
been expelled.  
If you expose the empty fuel cell to extreme temperatures,  
thepropellantgaswillexpandandcouldcausethecontainer  
to burst, releasing flammable gases.  
Keep the fuel cell away  
from heat, sparks and  
open flame.  
Metering Valve  
Themeteringvalvecontainsafuelmeteringsystemtoinject  
the correct amount of fuel into the combustion chamber.  
The metering valve with the yellow face is the only valve  
that will operate properly with the TrimMaster 18Finish  
Nailer.  
Exposuretotemperatures  
above 120°F (49°C) may  
causethefuelcelltoburst,  
releasing flammable gas.  
WARNING  
Sunlight can raise the inside temperature of an  
unventilated car or van to above 140°F (60°C).  
NOTE  
Do not puncture or attempt to open the fuel cell; it is  
non-refillable.  
1. Do not attempt to reuse the metering valve!  
Replace with fresh fuel cell/valve, and dispose of  
spent cell/valve properly.  
Do not incinerate, reclaim or recycle the fuel cell.  
Donotsmokewhileinstallingoroperatingthemetering  
valve.  
2. When replacing fuel cell also clean the air filter for  
optimum tool operation.  
Do not inhale the spray.  
NOTE: Altitude Restriction  
Keep out of the reach of children.  
Store fuel cell(s) in well-ventilated areas only.  
Impulse technology is powered by an internal  
combustion engine and are effected by altitude.  
The tool may lose power or not cycle consistently  
at elevations of 4000 feet or greater. When using  
the tool at elevations of 4000 feet it is  
recommended to use the blue high altitude fuel  
metering valve part #219247.  
9
 
Fuel Cell and Metering Valve  
Installing Metering Valve to Fuel Cell Prior to Use  
To install the metering valve to a fuel cell:  
1. Press downward on the front side of the valve (stem side) until it seats.  
2. Press downward on the rear side of the valve until it seats.  
3. The valve is now completely seated onto the fuel can and can be inserted into the tool.  
1.  
2.  
3.  
NOTE:  
Impulse fuel cell are marked with expiration date on the bottom of the can. For maximum  
performance use fuel before expiration date.  
DANGER  
Paslode Fuel is flammable.  
Do not smoke when installing the metering valve!  
10